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Screw conveyors are widely used in various industries for the transportation of bulk materials. Properly sizing a screw conveyor is crucial to ensure efficient and reliable operation. In this article, we will discuss the key factors to consider when sizing a screw conveyor, including bulk material characteristics, trough loading, and screw conveyor design. We will also provide a screw conveyor size chart, parts diagram, schematic diagram, design diagram, catalogue, and data sheet to help you in the sizing process.
Capacity is defined as the weight or volume per hour of a bulk material that can be safely and feasibly conveyed using a screw conveyor. Screw conveyor diameter is determined by multiple factors including capacity. Calculate required capacity in cubic feet per hour (ft 3 /hr).
Bulk Material Characteristics
Before sizing a screw conveyor, it is essential to understand the characteristics of the bulk material being transported. The two most critical factors to consider are the maximum particle size and bulk density of the material.
- **Maximum Particle Size (in.):** This refers to the largest particle size present in the bulk material. It is crucial to know the maximum particle size as it will impact the size and design of the screw conveyor.
- **Bulk Density (lbs/ft³):** The bulk density of the material is the mass per unit volume. It is essential for determining the capacity and power requirements of the screw conveyor.
Trough Loading
Trough loading, also known as the fill level, is the percentage of the trough filled with bulk material. It is crucial to maintain an optimal trough loading to ensure efficient material transport and prevent overloading of the conveyor.
Screw Conveyor Size Chart
Here is a sample screw conveyor size chart to provide a general guideline for sizing based on material characteristics:
| Maximum Particle Size (in.) | Bulk Density (lbs/ft³) | Screw Conveyor Diameter (in.) |
|-----------------------------|-----------------------|-------------------------------|
| 1 | 30 | 6 |
| 2 | 40 | 8 |
| 3 | 50 | 10 |
Please note that this is just a simplified example, and actual sizing may vary based on specific application requirements.
Screw Conveyor Parts Diagram
A typical screw conveyor consists of several key parts, including:
1. Inlet and Outlet
2. Trough
3. Screw Shaft
4. Screw Flight
5. Hanger Bearings
6. Drive Unit
7. Discharge Chute
Refer to the screw conveyor parts diagram below for a visual representation of these components:
[Insert Screw Conveyor Parts Diagram Image]
Schematic Diagram of Screw Conveyor
The schematic diagram of a screw conveyor illustrates the overall layout and configuration of the conveyor system. It shows how the various components are connected and how the material flows through the conveyor.
[Insert Schematic Diagram of Screw Conveyor Image]
Screw Conveyor Design Diagram
The design diagram of a screw conveyor provides detailed information on the dimensions, materials, and specifications of the conveyor system. It includes technical drawings and calculations to ensure the conveyor meets the required performance criteria.
[Insert Screw Conveyor Design Diagram Image]
Screw Conveyor Catalogue
For a comprehensive selection of screw conveyors with various specifications and features, refer to the manufacturer's screw conveyor catalogue. The catalogue provides detailed information on available models, capacities, dimensions, and other relevant details.
Screw Conveyor Data Sheet
When sizing a screw conveyor, it is essential to refer to the manufacturer's data sheet for specific technical information. The data sheet typically includes details such as capacity, speed, power requirements, and other performance parameters for the selected conveyor model.
Bulk Material Maximum Particle Size (in.) Bulk Density (lbs/ft³) % Trough Loading …
Now the third curve is the power or energy curve. You can also see that with the increase in head and flow rate, power consumption will also increase. This is like when a Pump has to do more work; it needs more power. You can check the full course available on . See more
how to size a screw conveyor|screw conveyor data sheet